Predictive Maintenance

Prediction and provision

Predictive Maintenance adds the element of foresight to your plant’s maintenance routine. Real-time flow of data allows you to predict repair needs before they occur and plan maintenance work in advance – avoiding downtime and saving resources.

Expert Reporting

Digitization as a
service

Predictive Maintenance is the analysis of process data for early detection of
abnormal machine behavior, wear and malfunctions before critical problems
occur. We monitor your machine and equipment operating conditions over
long periods of time. Based on our many years of experience, we
recommend a tailored maintenance schedule. We determine the optimal
inventory of spare parts and anticipate future needs.

Due to our decades of expertise in cement plant engineering, we are able to
evaluate and define a „normal“ or faulty behavior of a machine. For our
customers, we create the greatest possible transparency about the status
and condition of their plants, detect faults at an early stage and alert the
operator immediately. Costs for maintenance and service can be reduced by
timely and proactive maintenance before critical and costly damage occurs.
Our Predictive Maintenance solutions expand your cement plant’s lifecycle
by providing the best possible care for each of your machines.

Due to our decades of expertise in cement plant engineering, we are able to evaluate and define a „normal“ or faulty behavior of a machine. For our customers, we create the greatest possible transparency about the status and condition of their plants, detect faults at an early stage and alert the operator immediately. Costs for maintenance and service can be reduced by timely and proactive maintenance before critical and costly damage occurs. Our Predicitive Maintenance solutions expand your cement plant’s lifecycle by providing the best possible care for each of your machines.

Predictive Maintenance

Detect and alert wear & failures early on

Recommend optimal schedule for
maintenance & repairs

Plant availability, safety

Avoid unplanned
downtimes

Benefits

Accessing the data of the control system: Our specialists verify the analyzed data on site at your plant or in the cloud using certified tools only. We inform you about the results automatically or as part of an agreed reporting on a regular basis – in the most economical and sensible way. Based on our many years of expertise, we draw up efficient and cost-optimized recommendations for action for the customer.

01.

Explicit use of certified tools

02.

Detailed information on machinery performance

03.

Access to KPIs = transparency & measurability

04.

Improved management by problem identification

Drone Inspection

Service in lofty heights

Industrial drones have incredible range and flexibility. They allow for an entirely new form of plant inspection. With our drone inspection solution you can inspect large areas in a very short period of time and even reach high and obstructed places without expensive scaffolding or risky industrial climbing. The flight history is documented and can subsequently be evaluated by our industry experts.

With our customizable drones, we can mount different types of sensors, making it possible to carry out a vast variety of inspections: From thermal inspection for coke ovens, visual inspection for chimneys and silos as well as volume measurement and mass calculation for stockpiles and other special inspection tasks.

Benefits

Using industrial drones in inspection does not only lower your plant’s inspection costs by eliminating the need for scaffolding it also ensures safety on-site by making risky industrial climbing a thing of the past. The drone connected to our cloud and therefore provides you with a gapless documentation. Your employees can easily operate the drone remotely – reducing carbon emissions due to work related travel.

01.

Cost-effective

02.

Fast inspection of large areas

03.

Suitable for difficult terrain

04.

Documentation & analysis of the flight

News

Smarten up!

Our polysius® digital solutions offer easy to implement solutions to either make parts of your cement production smarter and more sustainable or go all the way and transform your entire plant to meet today’s regulations and remain competitive in the future. Which approach is most suitable for your cement plant?