Predictive Maintenance

HOW

smart Data Management

maximizes plant security.

Overview

Data Management & Security

Predictive Maintenance

Performance Optimization

Predictive Operation

Smart Data
Management

To make the most of your plant’s data, we offer smart tools for intuitive visualization and easy interpretation. The data can be transferred into our IoT Cloud. Our tools create an in-depth analyzation, reports, recommendations, or warnings in case of fault indications.

Data Security

Protecting your data

The transition to a smart cement plant is often accompanied with data security concerns. The security of our customers’ data is our top priority – at the plant, during transmission to the cloud, and during further processing. To ensure the required level of data security, certified by the Cloud Security Alliance (CSA) and Microsoft Azure and regulated by strict EU law.

The basic components of any digital solution for a cement plant are a definition of the variable to be recorded, installation of intelligent hardware (the thyssenkrupp edge technology) and the subsequent collection of data, as agreed on by our customer. The installation of the edge device (LAI) is the first step. The edge technology and its associated data platform are required to collect, store and interpret plant data.

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Predictive Operation

Manage and predict your operational excellence

Reach your quality expectations

Operate your plant safe and preemptive in a dynamic process

Digital twin to evaluate all options

High consistency

High quality

Reach your targets

Satisfy your clients

Edge technology / Local Analysis Interface

We offer our edge technology (LAI) and data platform to collect, store and interpret your plant’s data – abiding to the latest safety standards. With LAI you can analyze data of individual machines as well as process data of your cement plants.

01.

Process Control System with thyssenkrupp LAI

02.

For all control systems

03.

Certified by CSA, Microsoft AZUR,

under European Law

04.

24/7 data security

Intelligente Produktionsplanung

Custom production plans

Intelligent production planning is more than an algorithm that delivers data-driven production plans. What we offer is a comprehensive production planning service that includes self-learning sales forecasting, a user-friendly planning environment, and support from cement process specialists with on-site experience.

A model of the existing cement plant with all individual constraints forms the basis of the intelligent production planning. The self-learning sales forecast is calculated using historical values or can be entered manually if desired. The software then uses a mathematical model to determine the optimum production plan for following days, taking into account energy costs, production and storage capacities as well as the determined sales forecast – enabling significant reduction of operating costs.

Benefits

Our fully automated Intelligent Production Planning Solution helps you to save resources and minimize productions costs significantly – making your plant not only smarter but more sustainable as well.

01.

Minimal investment

02.

Automation of production planning

03.

Reduction of operating costs

04.

Optimized production

News

Smarten up!

Our polysius® digital solutions offer easy to implement solutions to either make parts of your cement production smarter and more sustainable or go all the way and transform your entire plant to meet today’s regulations and remain competitive in the future. Which approach is most suitable for your cement plant?